Studi Komparasi Pengelasan Tandem dan Multi-run terhadap Sifat Mekanis pada Sambungan Las Aluminium Paduan AA5083
Sari
ABSTRAK
Â
Aluminium paduan AA5083 banyak digunakan dalam industri konstruksi, otomotif dan perkapalan karena memiliki sifat-sifat fisik dan mekanis yang baik, yaitu bobot yang ringan, kekuatan tarik tinggi, sifat mampu las (weldability) yang baik dan tahan terhadap korosi. Salah satu metode penyambungan yang banyak digunakan di industri manufaktur untuk aluminium adalah teknik pengelasan metal inert gas (MIG) karena dapat menghasilkan sambungan las dengan kekuatan mekanik yang tinggi dibandingkan dengan teknik penyambungan lainnya. Pengelasan MIG memiliki keterbatasan apabila pelat yang akan disambung cukup tebal karena membutuhkan pengelasan beberapa kali (multi-run) sehingga memakan waktu yang relatif lama. Penggunaan metode pengelasan tandem dinilai dapat mempersingkat waktu produksi. Penelitian ini bertujuan untuk melakukan studi komparasi antara pengelasan multi-run dan tandem dengan jarak antar torch 50 mm dalam hal sifat-sifat mekanis las. Pengelasan dilakukan dengan menggunakan teknik las MIG dan elektroda ER5356. Hasil penelitian menunjukkan bahwa pengelasan tandem dapat mempercepat proses pengelasan namun memiliki kekuatan mekanis yang lebih rendah karena ukuran butiran las yang kasar dibandingkan pengelasan multi-run. Selain itu, distorsi yang terjadi pada pengelasan tandem lebih besar dibandingkan dengan pengelasan multi-run akibat masukan panas (heat input) pada las tandem yang tinggi.
Â
Kata kunci : AA5083, las tandem, multi-run, heat input, MIG.
Â
ABSTRACT
Â
Aluminum alloy AA5083 is widely used in the construction, automotive, and shipbuilding industries because it has good physical and mechanical properties, namely lightweight, high tensile strength, good weldability, and corrosion resistance. One of the joining methods widely used in the manufacturing industry for aluminum is the metal inert gas (MIG) welding technique because it can produce welded joints with high mechanical strength compared to other joining techniques. MIG welding has limitations if the plate to be joined is quite thick because it requires multiple welding (multi-run) so it takes a relatively long time. The use of the tandem welding method is considered to be able to shorten production time. This study aims to conduct a comparative study between multi-run and tandem welding with a torch distance of 50 mm in terms of the mechanical properties of the weld. Welding is done using MIG welding technique and ER5356 electrode. The results showed that tandem welding can increase the welding speed process but has lower mechanical strength due to the coarser grain size of the weld compared to multi-run welding. In addition, the distortion that occurs in tandem welding is greater than that of multi-run welding due to the high heat input of tandem welding.
Â
Keywords : AA5083, tandem welding, multi-run, heat input, MIGTeks Lengkap:
PDFReferensi
Polmear, I. J. 1997. Wrought aluminium alloys. In Materials Forum.Vol. 21.
Mandal, N. R. 2017. Ship Construction and Welding, Springer Nature Singapore Pte Ltd , 2nd ed, USA.
Liu, G., Han, S., Tang, X., & Cui, H. 2021. Effects of torch configuration on arc interaction behaviors and weld defect formation mechanism in tandem pulsed GMAW. Journal of Manufacturing Processes, 62(January), 729–742.
Yao, P., & Zhou, K. 2017. Research of a multi-frequency waveform control method on double-wire mig arc welding. Applied Sciences (Switzerland), 7(2)
Cai XY, Fan CL, Lin SB, Yang CL, Bai JY, 2016. Molten Pool Behaviors and Weld Forming Characteristics of All-Position Tandem Narrow Gap GMAW, International Journal of Manufacturing and Technology, 87:2437-2444.
Ding X, Li H, Yang L, Gao Y, 2013. Numerical Simulation of Metal Transfer Process in Tandem GMAW, International Journal of Manufacturing and Technology, 69:107-112.
Ye D, Wu D, Hua X, Xu C, Wu Y, 2017. Using the Multi-Wire GMAW Processes for Controlling the Formation of Humping, Welding in the World, 61:649-658.
Ilman, M. N., Sriwijaya, R. A., Muslih, M. R., Triwibowo, N. A., & Sehono. 2020. Strength and fatigue crack growth behaviours of metal inert gas AA5083-H116 welded joints under in-process vibrational treatment. In Journal of Manufacturing Processes (Vol. 59, pp. 727–738).
Gray, T., Camilleri, D.,& McPherson, N, 2014. Control of welding distortion in thin-plate fabrication. UK: Wood Publishing.
Radaj, D., 1992. Heat Effect of welding. Springer-Verlag: New York
Mudjijana, M. 2018. Physical and mechanical properties of semi-automatic MIG welding of AA5083H116 materials. JMPM (Jurnal Material Dan Proses Manufaktur), 2(1), 8–16.
Ilman, M. N., Kusmono, Muslih, M. R., Subeki, N., & Wibowo, H. 2016. Mitigating distortion and residual stress by static thermal tensioning to improve fatigue crack growth performance of MIG AA5083 welds. Materials and Design, 99, 273–283.
KOU, S. 2003. Welding metallurgy. Hoboken, NJ: Wiley-Interscience
Jiang, Z., Hua, X., Huang, L., Wu, D., Li, F., & Cai, Y. 2019. High Efficiency and Quality of Multi-Pass Tandem Gas Metal Arc Welding for Thick Al 5083 Alloy Plates. Journal of Shanghai Jiaotong University (Science), 24(2), 148–157.
DOI: https://doi.org/10.26760/JREM.v2i1.64
Refbacks
- Saat ini tidak ada refbacks.
ISSN (elektronik) :Â 2775-8087
diterbitkan oleh :
Teknik Mesin Institut Teknologi Nasional Bandung
Alamat : Gedung 11 Jl. PHH. Mustofa 23 Bandung 40124
Kontak : Tel. 7272215 Fax. 7202892
Surat Elektronik : jurnal.mesin@itenas.ac.id
_________________________________________________________________________________________________________________________
Jurnal ini terlisensi oleh Creative Commons Attribution-ShareAlike 4.0 International License.